BUEHLER.
IsoMet.4000 & 5000
FAMILY OF LINEAR PRECISION SAWS
1.SMARTCUT System
Prevents Sample and Machine Damage
2.Built-in Micrometers for 1-2μm Precision Sample Positioning 3.8″ (203mm) Blade Capacity
4.Metric or Imperial Units
5.Heavy Duty Cast Aluminum Base
6.Adjustable Automatic Sample Cutting Length 7.55-method Programmability on the IsoMet.5000
Precision Cutting and Versatility Combined
IsoMet. Family
The IsoMet.
4000 & 5000 Family
of Linear Precision Saws are designed for cutting various types of materials with minimal sample deformation.
Their compact tabletop design fits on almost any laboratory table. The IsoMet 4000 and 5000 saws give today’s laboratory a precision sectioning tool capable of cutting virtually any material, including brittle and ductile metals, ceramics,
composites, cements, laminates, plastics, electronic components and biomaterials.
Features
The front panel consists of a large easy-to-read Liquid Crystal Display (LCD) with backlighting, eleven (11) dedicated buttons and an emergency
stop button. In addition, the IsoMet.
5000 also features five (5) software/ multifunction soft-key buttons. All buttons have positive-action tactile feedback. A built-in coolant pump minimizes sample deformation by reducing heat build-up. The clear plastic, splash-proof safety shield encloses the entire cutting area to protect the operator, prevent coolant loss and decrease noise. Magnetic inter-lock provides safety by preventing accidental operation while the hood is open. Two externally mounted gas cylinders secure the hood in a raised position when open. Other features include ergonomic design, universal
power source and built-in circuit protection.
Easy-to-Use Automatic System Automatic system allows user to start and walk away - the saw completes the cut without operator assistance
SMARTCUT system automatically monitors and adjusts the feed rate to provide consistent, quality cuts and to prevent specimen and machine damage, regardless of the operator or the material being sectioned
Automatic blade dessing system
Sealed membrane keypad makes clean up easy
Precise and Durable
Manual 1μm (micron) sample positioning on IsoMet 4000 (automatic 2μm on the IsoMet 5000), for precise sectioning allows cutting of delicate specimens with minimal deformation
(sample size will vary with sample thickness)
Linear feed mechanism User selectable feed rate allows even the most delicate samples to be cut without deformation .
Heavy duty aluminum casting provides stable, vibration resistant base with precision components and linear bearings
Productive
.Powerful 1.25HP (950 Watt) motor, full 5000 rpm and 8″(200mm) blades for the quickest cut
.Select the feed rate and the SMARTCUT system automati-cally adjusts to give fastest cut without deformation
.Operator can change the feed rate and blade speed during operation
.Manual blade positioning handle provides quick blade set up and retraction
Versatile
.Precision saw combined with longer sample sectioning capability
.Can be used for highest precision applications and for general low deformation, low kerf loss sectioning
.Large workspace with remov-able T-slot beds maximizes cutting envelope and provides
versatile sample positioning
.Hand held coolant hose allows for easy cleaning
.Most comprehensive selection of sample fixturing, flanges and blades:
– Precision stainless steel chucks and flanges
– Standard IsoMet.series chucks and flanges
– Long sample and application specific vising
– Diamond, IsoCut.and abrasive blades IsoMet 5000
.Expands upon the capabilities of the IsoMet 4000 saw by increasing automation
.Automatic sample positioning to 2μm via Facia Panel and linear feed advance and retract
.55 method programmability increases productivity and sample consistency
.Automatic serial sectioning positions the sample for multiple cuts to a desired length and thickness
.Cup grinding system provides automatic grinding to target depth for thin section preparation
.Compatible with all IsoMet. 4000 accessories and vises
Samples can be positioned with 2μm accuracy with the IsoMet 5000’s 11-2750 Precision 2μm Sample Positioning System. The 11-2683 stainless steel single saddle chuck, 11-2690 flange, and 11-2496 Chuck Padding shown.
Stainless steel fastener vise 11-2687 allows longitudinal sectioning for examination of thread machining and heat treat.
The IsoMet 4000 and 5000 have vises to hold longer samples for applications such as slot cutting 11-2692 (shown) and cutting samples on angle.
The 11-2694-115 Precision Table for sectioning thin materials rotates 180°in 1°increments to facilitate sectioning along a line of features on a die.
Accessory rotating vise 11-2695 withMinimal Area of Contact Cutting (MACC) reduces cut time, doubles sectioning capacity and maximizes samples cooling.
The IsoMet 4000’s and 5000’s blade feeds into the fixed workpiece on precision linear bearings. The linear travel provides constant
feed rate cutting and allows sectioning of
longer and irregular shaped samples. The
workpiece can be positioned at the top (a)
center or underneath the blade (b).
Technical Data for IsoMet 4000 and
IsoMet 5000 Linear Precision Saws:
Operation:
Automatic with constant feed rate or SMARTCUT
process control
Cutting Action:
Linear blade feeds automatically into workpiece
Motor Power (PEAK):
1.25 HP, 950 Watt
Feed Rate:
0.05-0.75 inch/min 0.01″ increments
(1.2-19mm/min, 0.2-0.3mm increments)
Blade Speed:
200-5000 rpm in 50 rpm increments
Programmable Cutting Length with Auto Shut-off:
0.01-8″, 0.01″ increments (0.25-200mm, 0.25mm
increments)
Electronics:
Microprocessor Controlled
Display:
240 x 64 pixel Liquid Crystal Display (LCD) with
backlighting
Touch Pad Controls
Membrane keypad with tactile feedback buttons
Process Prompts:
“Warning Hood Open”
“Blade Pinched”
“Distance Remaining”
“Emergency Stop”
“Arm Limit”
Languages:
English, French, German, Portuguese, Spanish,
Chinese, Japanese, Korean
Blades:
Wafering Blade Diameters:
3-8″ (75-200mm)
Abrasive Blade Diameters:
5-7″ (125-180mm)
Coolant Systems:
Built-in Recirculating System
Optional External Recirculating System
Capacity:
0.9 gal (4l)
Flow Rate:
0.7 gal/min (3l/min)
Main Power:
85-264V/50-60Hz/1 phase
VoltsAmpWatts
120 5 600
2402.3 570
Safety Features:
Emergency Stop,
Magnetic Safety Interlock
Other Features:
Cutting chamber clean-out hose, Manual Blade
Positioning Handle
Shipping Weight:
130 lb. (59kg)
Cutting Envelope:
Maximum Diameter of Sample
2″ (50mm)
Maximum Rectangular Sample
6″ L x 2″ D x 2″ H (150mm x 50mm x 13mm) with
8″ (200mm) blade
Dimensions:
212″ L x 292″ D x 134″ H
(546mm x 750mm x 337mm)
X-axis Working Space:
16″ L x 4″ D x 4″ H (406mm x 100mm x 100mm)
Y-axis Working Space:
10″ L x 8″ D x 4″ H (250mm x 200mm x 100mm)
Approvals:
Accordance with EC Directive(s)
Technical Data for IsoMet 4000 Only:
Programming:
Retains last settings
Manual Sample Position Settings:
0″ - 0.9842″, 0.00025″ increments (0mm - 25mm, 1μm
increments)
Technical Data for IsoMet 5000 Only:
Programming:
20 Customizable Methods and 35 Preset Buehler
Methods, for a variety of materials including Ferrous
Metals, Non Ferrous Metals, Ceramics and Geological
Specimens
Serial Cut Quantity: 1 - 100
Blade Thickness Settings:
0.000″, 0.006″, 0.012″, 0.015″, 0.020″, 0.025″, 0.030″,
0.035″, (0.000mm, 0.150mm, 0.305mm, 0.381mm,
0.508mm, 0.635mm, 0.762mm, 0.889mm)
Automated Sample Position Settings:
0″ - 0.9842″, 0.0008″ increments (0mm - 25mm, 2μm
increments)
Cutting Action: Automatic Linear Blade Feed and Retraction
The IsoMet’s feature a spacious interior, versatile sample fixturing,
and easy sample retrieval. Manual Blade Positioning Handle provides
quick setup. The IsoMet’s precision is a result in the superior mechani-
cal design, precision linear bearings, and vibration dampening
aluminum casting. Removal X and Y-axis T-Slot beds allow sample
positioning on either axis.
The IsoMet 4000 has manual 1μm sample positioning via a precision
micrometer. The blade advances automatically and is retracted
manually.
The 11-2696 Automatic Dressing System dresses the blade prior to
and during operation to optimize cutting conditions, prolong blade
life, and provide the best cut surface. General Usage Vise 11-2691
shown.
The IsoMet 5000’s touch button control of sample positioning and
blade advance and retract increase productivity and sample consisten-
cy. When multiple cuts are needed from the name sample, the
automatic serial sectioning feature can be used. Cup grinding (shown
above) can grind to target or be used for thin section preparation.
For easy maintenance the coolant hose can be used as a clean-out
hose and the recirculating system tank can be cleaned without
removing the blade.
Since adequate coolant volume and positioning is critical for good
cutting, the IsoMets provide a full 0.7gal/min (3l/min) presented to
both sides of the blade. The coolant tracks with the blade for long
cuts.
Ordering Information
11-2680 IsoMet 4000 Linear Precision Saw, includes one 11-2699 1μm automatic sample positioning system, one
11-4267 IsoCut. Wafering Blade 7″ x 0.025″ x 2″ (180mm x 0.6mm x 13mm), 11-2689 Flanges, 11-2683,11-2684,
11-2686 chucks, 11-2696 Dressing System, sample of IsoCut.
Plus Cutting Fluid, operating instructions and warranty.
For worldwide operation on 85-264V/50-60Hz/1 phase.
11-2681 IsoMet 4000 Linear Precision Saw, same as above except no accessories or blade included.
11-2675 IsoMet 4000 Linear Precision Saw with External Recirculation System.
11-2780 IsoMet 5000 Linear Precision Saw, includes one 11-2750 2μm automatic sample positioning system,
automatic linear feed advance/retract, one 11-4267 IsoCut. Wafering Blade 7″ x 0.025″ x 2″ (180mm x 0.6mm x
13mm), 11-2689 Flanges, 11-2683, 11-2684, 11-2686 chucks, 11-2696 Dressing System, sample of IsoCut. Plus Cutting
Fluid, operating instructions and warranty. For worldwide operation on 85-264V/50-60Hz/1 phase.
11-2781 IsoMet 5000 Linear Precision Saw, same as above except no accessories or blades are included.
11-2775 IsoMet 5000 Linear Precision Saw with External Recirculation System.
Wafering Blades and Cut-off Wheels 1/2″ (12.7mm) Arbor
Type and UseDiameter and Thickness
Series 30HC Diamond, for use with plastics, polymers,
and rubber 11-4239** 11-4241** 11-4242
Series 20HC Diamond, for aggressive general sectioning of
ferrous and non-ferrous materials including titanium alloys 11-4215* 11-4237 11-4238
Series 15HC Diamond, for general use with ferrous and
non-ferrous alloys, copper, aluminum, metal matrix,
composites, PC boards, thermal spray coatings, and
titanium alloys11-4243 11-4244 11-4245 11-4246 11-4247 11-4248
Series 20LC Diamond, for use with hard/tough materials,
structural ceramics, boron carbide, boron nitride, and
silicon carbide11-4225* 11-4227 11-4228
Series 15LC Diamond, for use with hard/brittle materials
structural ceramics, boron carbide, boron nitride,
and silicon carbide 11-4253 11-4254 11-4255 11-4276 11-4277 11-4279
Series 10LC Diamond, for use with medium to soft ceramics,
electronic packages, unmounted integrated circuits, GaAs,
AIN and glass fiber reinforced composites 11-4283 11-4285 11-4287* 11-4288
Series 5LC Diamond, for use with soft friable ceramics,
electronic packages, unmounted integrated circuits,
composites with fine reinforcing media, CaF2, MgF2,
and carbon composites 11-4298 11-4295
IsoCut Wafering Blades
Cubin Boron Nitride (CBN) abrasive blades work well for many
tough materials giving significantly shorter cut times
For iron, carbon steels, high alloys steels, cobalt alloys,
nickel super alloys, and lead alloys
11-4263 11-4264 11-4265 11-4266 11-4267 11-4268
General Usage Abrasive Cut-off Wheels 0.03″
(0.8mm) thick, 10 per packageBond/ Abrasive
For ferrous materials, stainless steels, cast irons,
and thermal spray coatings R/Al2O3 11-4207-010
For sectioning small, delicate specimens or where minimal
deformation and kerf loss is the primary concern
Tool, hard steel, Rc45 and aboveR/Al2O3 10-4060-010
Medium hard, soft steel Rc45 and below R/Al2O3 10-4061-010
*Alternate blade thickness of 0.020″(0.5mm) ** Alternate blade thickness of 0.030″(0.8mm) ..External recirculating system recommended
Accessories for IsoMet 4000 and
IsoMet 5000 Linear Precision Saws
Chucks and Flanges:
11-2682 Stainless Steel Double Saddle Chuck, for
bar and tube stock up to 14″ (32mm) diameter
11-2683 Stainless Steel Single Saddle Chuck, for bar
and tube stock up to 14″ (32mm) diameter
11-2684 Stainless Steel Specimen Chuck, for 25mm,
30mm, 1″, and 14″ diameter mounted samples
11-2685 Stainless Steel Specimen Chuck, for 12″
and 40mm diameter mounted samples
11-2686 Stainless Steel Chuck, for irregularly shaped
samples
11-2687 Stainless Steel Fastener Chuck, for
longitudinal sectioning of fasteners, tubes and solid
cylinders from 18″ to 28″ (29mm-54mm) in length
11-2704 Stainless Steel Thermal Spray Coating
Chuck
11-2678 Stainless Steel Precision Flanges,
2″ (50mm) diameter, one set
11-2679 Stainless Steel Precision Flanges,
22″ (63mm) diameter, one set
11-2688 Stainless Steel Precision Flanges,
3″ (75mm) diameter, one set
11-2689 Stainless Steel Precision Flanges,
4″ (100mm) diameter, one set
11-2690 Stainless Steel Precision Flanges,
5″ (125mm) diameter, one set
11-2697 Stainless Steel Precision Flanges,
6″ (150mm) diameter, one set
Chucks require 11-2699, 11-2700, or 11-2750 Sample
Positioning Systems or 11-2691 General Usage Vise.
Sample Vises:
11-2691 General Usage Vise, holds up to 1w″ H x 2″
D(45mm x 50mm) sample
11-2703 General Usage Vise, holds up to 1w″ H x 6″
D (45mm x 150mm) sample
Applications
Ferrous & Non-Ferrous Metals:
. Plain Carbon
. Titanium . Integrated
Steels . Biomedical Circuits
. Stainless
. PCB’s . Thermal
Steels . Petrographic Spray
. Tool Steels Electronic Coatings
. Aluminum Packages . Metal Matrix
. Copper Base
. Plastics Composites
Alloys . Fasteners . Wafers
. Magnesium . Refractories . Ceramics
Precision Longitudinal Cuts and Slot Cutting on
Long Samples:
. Implants Ceramic and Plastic
. Tubing
. Specimens
. Turbine Blades . Bones
. Cutting and Notching . Aircraft Fasteners
11-2692 Slotting Vise for Cutting Slots in Samples,
holds up to 12″ H x 4″ D (38mm x 100mm) sample
11-2698 Angle Vise for Cutting Samples on Angle,
holds up to 2″ (50mm) sample. 0-90 degree angle cuts
in 2 degree increments.
Additional Accessories:
11-2693 Precision Goniometer with 3-Axis Control,
in 5 degree increments
11-2694 Precision Table, for sectioning thin materials
and wafers. 180 degree rotation in 1 degree
increments. 4″ (6mm) Z-axis control. Maximum 4″
(100mm) wafer diameter. Select 160 or 250 voltage
extension according to your local voltage requirements.
11-2679 Flanges and 3″ (76mm) Blade
required.
11-2695 Rotating Vise, increases sample cutting
depth and shortens cutting time. For use with
11-2683, 11-2684, and 11-2685 chucks.
11-2696 Automatic Dressing System, for use with
11-1190 and 11-1290 Dressing Sticks
11-2699 Precision 1μm Sample Positioning System,
for use with stainless steel IsoMet 4000 and standard
IsoMet vises. Range: 0mm - 25mm.
11-2700 Precision 0.001″ Sample Positioning
System, same as 11-2699 except Imperial units.
Range: 0″ - 0.95″.
11-2701 T-Slot Bed Kit, includes one Y-axis bed and
fasteners, 16″ L x 3″ W (406mm - 76mm)
11-2702 T-Slot Bed Kit, includes one X-axis bed and
fasteners, 6.5″ L x 3″ W (165mm - 76mm)
11-2705 Manual Dressing Vise
11-2496 Chuck Padding, three 1″ x 6″ (25mm x
150mm) adhesive backed strips, for clamping delicate
samples in IsoMet chucks
11-2711 External Recirculating System
11-2293-016 IsoCut Plus Cutting Fluid, 1pt. (0.47l)
11-1190 Dressing Stick, 2″ x 2″ x 3″ (13mm x 13mm x 76mm) for IsoCut and Series 30, 20, and 15 blades
11-1290 Dressing Stick, 2″ x 2″ x 3″ (13mm x 13mm x 76mm) for Series 10 and 5 blades
Accessories for IsoMet 5000
11-2720 Cup Grinder for Ferrous Metals, Al2O3
abrasive, 60 grit (60P), vitrified bond, 6″ (150mm)
diameter
11-2730 Cup Grinder for Nonferrous Metals, SiC
abrasive, 60 grit (60P), vitrified bond, 6″ (150mm)
diameter
11-2740 Cup Grinder for Ceramic and Geological
Specimens, diamond abrasive, 60 grit (60P), resin
bond, 5″ (127mm) diameter
11-2750 Precision 2mm Sample Positioning
System, Range: 0mm - 25mm.
IsoMet 4000 & IsoMet 5000 Displays
The front panel consists of a large Liquid Crystal Display (LCD) with
backlighting, emergency stop and intuitive touch panel controls for
ease-of-use.
The first programming screen features all main controls: Blade Speed, Feed
Rate, Distance Remaining (Cutting Length), Cutting Cycle, Blade Motor
On/Off, Pump Motor On/Off, and Feed Motor On/Off. When the cutting
cycle is activated the LCD displays the total Distance Remaining until end of
cut. Feed Rate and Blade Speed can be changed by the operator during the
cutting cycle at any time
The second screen can activate the cutting cycle, change the cutting
parameters, and activate the accessory rotating vise. Soft Start and Soft
Stop automatically reduce the feed rate at the beginning and end of cut for
delicate and spherical samples.
The third screen activates Language selection, blade dressing and units of
measure. The ability to change the cutting parameters, start the IsoMet
4000 and IsoMet 5000 from all three programming screens, and the user
friendly screen page icon, maximize convenience.
IsoMet 5000 Only Displays
Select Sample Thickness, Serial Cut Quantity and Blade Thickness for
automatic serial sectioning.
Memory Load and Memory Save are accessed from the programming screen.
(a) 11-2693 Goniometer for positioning samples at precise angles,
(b) 11-1189 and 11-2489 Round Specimen Chucks, (c) 11-1194 Small Bone
Chuck, (d) 11-2494 Large Bone Chuck, (e) 11-2483 Double Saddle Chuck,
(f) 11-1187 Single Saddle Chuck, (g) 11-2486 Wafer Chuck, (h) 11-1184 Bar
and Tube Chuck, (i) 11-2484 Small Glass Slide Chuck and (j) 11-2488 Large
Glass Slide Chuck
For a complete listing of Buehler consumable supplies for use with the IsoMet 4000 and IsoMet 5000, please refer to Buehler’s Consumables Buyer’s Guide.
Buehler continuously makes product improvements; therefore, technical specifications are subject to change without notice.
. 2006 BUEHLER LTD. Printed in U.S.A. 25M0106 FN01284 *For metallurgical equipment produced by BUEHLER LTD. USABUEHLER ANALYST.
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